Water cooled compressor system

The different methods of water cooling a compressor installation. A water-cooled compressor installation puts little demand on the compressor room. You can compare specific performance values by looking at the compressors’ CAGI data sheets. By using targeted water cooling between the interstage and afterstage coolers and valve heads, the system enables the majority of the heat produced to be absorbed by the cooling water.

As a result, the compressor units require very little maintenance and achieve long service lives.

Intake cooling water temperature to the air compressor or dryer. The allowable compressor discharge temperature — i. Lubricant-cooled units are limited by the cooling lubricant fluid but are usually a maximum of about 2˚F. For over 1years, Reavell has been at the forefront of compressed air technology, supplying high pressure piston compressors for a range of industries and applications.

Throughout our history we have offered solutions at every level of industry, including supplying air ends to OEMs,. Generally, majority of the rotary screw compressors installed are air-cooled. They are, after all, readily available, and they also cost a lot less when it comes to installation.

However, you should not overlook the fact that there are applications when choosing water-cooled compressors would be better.

In water - cooled air compressor , the quality and quantity of cooling water play the major role in the performance of a machine. Many times I foun utility or maintenance engineer or managers are careless about cooling water supplied to the compressor. This will require about 10cfm of air movement. Methods for Compressor Cooling. The third method used is to wrap a water jacket around the body of a semi-hermetic compressor and use the water leading to a water-cooled condenser to cool the motor’s windings.

The water cooled compressor utilizes the ship’s chilled water system to cool the compressors indirectly through a flat plate heat exchanger and a closed loop cooling system. Water - Cooled Compressor. This isolates the compressor cooling system from the ships cooling system insuring that any compressor problems cannot affect the ship’s cooling system. Encapsulate automatic reset, high pressure control, and an adjustable low pressure control with flexible refrigerant hose to reduce possibility for leaks.

A helix tube in tube water-cooled condenser is standard with refrigerant counter flow for optimum condensing unit efficiency. Oil Cooling for Compressed Air or Gas Systems Selecting a watercooled oil cooler is fairly straight forward. The information below is provided under the following assumptions regarding your compressed air or gas system.

The refrigerant vapor is drawn out of the evaporator by the compressor. The compressor then “pumps” the refrigerant vapor to the condenser raising its pressure and temperature. Piston Compressors V-Major Series The V-Major compressor is a slow spee double acting, water cooled design lubricated or oil-free, and available for pressures from.

Aftercoolers are heat exchangers for cooling the discharge from a air compressor.

They use either air or water and are an effective means of removing moisture from compressed air. These compressors are generally referred to as water - cooled compressors. Since refrigerant- cooled compressors rely on the returning suction vapor to cool the motor windings, there is generally a maximum return gas temperature associated with a compressor ’s design. In open cooling systems with stream water or sea water or open cooling towers, this is essential in order to operate the compressor with cooling water of suitable quality. Heat exchanger set The set consists of an air-to- water heat exchanger which makes it possible to operate water - cooled compressor units independently of a water supply.

The Air Compressor (two-stage) will be screw type with intercooler and aftercooler. We require the water - cooled Air Compressor but the Bidder counterproposed the air- cooled Air Compressor. Various applications are possible including air conditioning applications, industry-type process cooling , and large-scale district heat source systems. Shop Heavy Duty Air Compressors. This eliminates the need to add or change the glycol coolant and prevents freezing.

The pump and chiller control package regulates temperature, flow rates and heat exchange indefinitely. Description: The IES- System is a patente integrate high-tech and economical water cooling system. Related Searches for water cooled compressor systewater cooling system chilled water system air cooling system refrigerator cooling system small cooling system chiller system water cooled compressor tecumseh cool compressor air water cooled compressor atlas copco air cooled compressor mini cool compressor fan cooled compressor used cool.

EPA Climate Wise Program – Wise Rules to Energy Efficiency. Process Cooling Wise Rule 3. Free cooling can reduce cooling system energy use by as much as depending on location and load profile. Increasing chilled water temperature by 1° F reduces chiller energy use by 0. Temperature-control your compressed air system. HydroThrift cooling systems provide solutions to many applications. Its experience with a wide variety of industrial equipment cooling applications has enabled it to become a specialists in the design,.

A compressor cooled with water is the most convenient, efficient and effective way to cool your high pressure compressor. Extend the life of your compressor by considering one of our sea or fresh WATER COOLED systems. Chilled water systems are popular because they use water as a refrigerant.

Sizing the system may be a bit challenging we welcome you to contact us for technical support in selecting the correct product. Large buildings with cooling loads in excess of 4tons of refrigeration or 4kW typically use water cooled chillers with either centrifugal compressors or Turbocor compressors within the central plant cooling system. They might also use a separate smaller air cooled chiller to handle the critical cooling loads such as computer and communication rooms. In addition, unlike RTUs, which circulate cool air through ducts, all chillers circulate chilled water to air-handler units, where fans push air across heat exchanger coils to deliver cooling.

The condenser is of shell and tube type, with refrigerant flowing along the tube side and the cooling water flowing along the shell side. The water has to be supplied continuously in these systems to maintain functioning of the air conditioning system. Chilled- water systems with air- cooled chillers typically have lower in-stalled and maintenance costs than water - cooled because a condenser water system using a cooling tower is not required. A condenser water pump and chemical treat-ment for the condenser water loop adds to the maintenance required with a water - cooled system.

Air cooled compressors occupy more space and specific power consumption will be higher when compared to water cooled compressors. The optimum power consumption of a two stage compressor depends upon the intermediate air pressure and temperature. A 400-ton water - cooled system will have a condenser water pump, a back-up water pump, and one or two tower fans and one compressor - each of these components requires routine maintenance.

Although a similarly sized air- cooled condenser system (two 200-ton units) typically has no water pumps, it usually contains about condenser fans and eight. The full system means that we need to look beyond the chiller itself to other key components such as chilled and condenser water pumps, cooling towers, heat exchangers, and hydronic specialties including water pressure regulators, air separators, and chemical feed pots. Reducing consumption gains energy savings. Take care of power and patients during renovations. Know the appropriate calculations for determining chiller plant operational costs.

They come in all shapes, sizes, and configurations. General Air Products offers a wide range of water and air cooled process chillers, industrial and commercial pumps, pumping systems and fluid coolers. These components, used in conjunction with our team of process cooling experts, engineers and technicians allow us to provide pumping and cooling solutions. Packaged units, economy units, and semi-hermetic units round out our standard line.

The water cooling process is typically done with loop chilling from chiller to process and in return offers continuous or intermittent cooling.